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Alumina crucibles and cups in many sizes laid out on a dark charcoal-grey background, from small cups to large cylindrical crucibles.

Crucible materials compared: porcelain, quartz, alumina, zirconia, graphite and platinum

By Chen Wang, Head of Sales, GY Alumina · Updated

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Choose by peak temperature, then by what goes in the crucible. Makers rate glazed porcelain to 1,050–1,150 °C, fused silica to 950–1,160 °C, alumina to 1,700–1,750 °C and stabilised zirconia past 2,000 °C. Graphite needs inert gas or vacuum. Platinum, to 1,400 °C, handles hydrofluoric acid but not metals or reducing conditions. We make alumina; every figure below is the named maker's for its own ware.

Temperature limits, as each maker publishes them

Crucible material temperature limits by maker
Material (maker)Limit (°C)Basis
Porcelain, glazed (CoorsTek chemical porcelain)1,150limit of use
Porcelain, glazed (Almath)1,050temperature resistance
Porcelain, unglazed (CoorsTek chemical porcelain)1,400limit of use; 1,300 evacuated
Fused silica, electrically fused (Heraeus)1,160continuous; 1,300 short-term
Fused silica, synthetic (Heraeus)950continuous; 1,200 short-term
Alumina (CoorsTek AD-998)1,750maximum use, no load
Alumina (Almath)1,700maximum service
Zirconia, MgO-stabilised (Almath)2,000maximum service
Zirconia, CaO-stabilised (Almath)above 2,000maximum service
Graphite (Almath grade 2020)427 in air2,760 in inert gas
Platinum (Johnson Matthey)1,400maximum recommended
Platinum, 5% gold (Johnson Matthey)1,300maximum recommended
Platinum, 10% rhodium (Johnson Matthey)1,550maximum recommended
Each maker’s figure for its own ware, from the sources listed below.

Makers disagree: 1,150 or 1,050 °C for glazed porcelain, 1,750 or 1,700 °C for high-purity alumina. Work to the figure of the maker whose crucible you use. Our material table gives 1,600–1,800 °C for corundum ceramic, and our alumina crucibles are used up to 1,650 °C in air. The alumina maximum temperature guide explains why published limits differ.

What attacks each material

  • Porcelain is a silicate body, about 54% SiO₂ and 34% Al₂O₃ in Almath's, and glazed ware is held to the glaze's limit. Porcelain against alumina in detail, with same-capacity sizes, is in porcelain or alumina crucible.
  • Fused silica is attacked by only two acids, hydrofluoric and phosphoric, says Heraeus, but by all alkali and alkaline-earth compounds, down to fingerprints. Technical Glass Products says it usually starts to devitrify at 1,200 °C or above.
  • Alumina: CoorsTek rates its alumina ware highly resistant to alkalies and fluxes, fit for glass melts and for hydrogen and carbon-bearing atmospheres. In its four-hour tests a crucible lost about 0.0006% of its weight in hot concentrated sulfuric acid, 0.0009% in hot 10% sodium hydroxide and 0.16% in hot 50% phosphoric acid. Hydrofluoric acid attacks it (NETZSCH).
  • Zirconia must be stabilised with CaO, MgO or Y₂O₃. Almath sells a porous lime-stabilised grade for acidic materials and slags, superalloys and precious metals. Alumina against zirconia, stabiliser by stabiliser, is in alumina or zirconia crucible.
  • Graphite oxidises in hot air, so Almath limits it to 427 °C in air and 2,760 °C in inert gas.
  • Platinum goes brittle in reducing conditions or a smoky flame, says Johnson Matthey. Hot, it is attacked by phosphorus, arsenic, antimony, selenium, tellurium, fused alkali oxides and hydroxides, iron oxide above 1,200 °C, lead and bismuth oxides above 1,250 °C, silica and borax. Aqua regia and hydrochloric acid attack it at any temperature.

Thermal shock

Thermal expansion and quench resistance by crucible material
MaterialExpansion (10⁻⁶/K)Quench ΔT (°C)
Fused silicaabout 0.5 (Heraeus)–
Porcelain3.56–4.69 (CoorsTek)–
Alumina8.0 (CoorsTek)170–300
Zirconia10.1–10.3 (Almath)400–500
Silicon carbide–400
Expansion up to 1,000 °C. Quench ΔT is the drop into water that Morgan gives for each ceramic. A dash means the source gives no figure.

Low expansion is why fused silica survives a jump that cracks alumina. Zirconia expands more than alumina yet scores higher in Morgan's quench test; Morgan notes that toughness, porosity and shape count too. CoorsTek limits heating and cooling to 200 °C per hour for porcelain and 150 °C per hour for alumina, and the alumina thermal shock guide compares other makers' rates.

Crucibles for melting metal and glass

Foundry crucibles are clay-bonded graphite or carbon-bonded silicon carbide. Foseco gives these typical casting temperatures for its range, used for precious metals, copper and aluminium alloys and, in the clay-graphite grades, cast iron:

Typical metal casting temperatures of clay-graphite and silicon carbide crucibles (Foseco)
Foseco crucibleTypeCasting (°C)
Salamander Superclay-graphite850–1,600
Grafitclay-graphite400–1,400
Excelcarbon-bonded silicon carbide850–1,250
Himeltcarbon-bonded silicon carbide1,000–1,400

Plain graphite works for a melt under inert gas or vacuum. Never melt metal in platinum: Johnson Matthey warns that molten metals dissolve it.

For induction melting of alloys, Almath makes oxide crucibles. It calls alumina a good general-purpose material, usable to around 1,700 °C for a wide range of alloys. It uses magnesia for vacuum melting of nickel, cobalt and iron, and zirconia above 2,000 °C for platinum-group metals and superalloys. These are porous refractory grades, made porous to slow crack growth in thermal shock: Almath's 97.5% alumina has 21% apparent porosity, unlike dense lab alumina. Our crucibles are dense 99 to 99.5% alumina lab ware. For a metal melt, tell us the alloy, the temperature and the heating method, and we confirm the grade in the quotation.

Glass is a better fit for dense alumina. CoorsTek lists its alumina as suitable for glass melting, borosilicate included, and the DIN 43724 guideline reproduced by Morgan allows C799 alumina tubes in contact with melting glass up to 1,500 °C. In glass furnaces, Pyrosales says the glass itself is measured through a platinum sheath, since the glass is abrasive and corrosive; where alumina is used there is covered in protection tube material.

Which material for which job

  • Routine ignitions and ashing below about 1,000 °C: glazed porcelain.
  • Acids, or fast heating and cooling, within the grade's limit: fused silica, if no alkali touches it.
  • Oxide powders, alkaline fluxes and glass melts up to 1,700 °C: alumina.
  • Above alumina's limit, or acidic slags, superalloys and precious-metal melts: stabilised zirconia.
  • Melting non-ferrous metals and cast iron: clay-graphite or silicon carbide.
  • Vacuum induction melting of nickel, cobalt and iron: magnesia, in Almath's range.
  • Hydrofluoric acid evaporations, carbonate fusions and ignitions of precipitates: platinum, kept oxidising.

On cost, Almath says zirconia is considerably more expensive than alumina, and Johnson Matthey calls platinum ware an investment. Cleaning differs too; see the crucible cleaning guide.

Our alumina crucibles and boats

We make 195 standard sizes of alumina crucibles, boats and lids in 99% and 99.5% Al₂O₃, and other sizes to drawing. Each example below opens the quote form with that size filled in.

Our alumina crucible and boat range with example sizes
Shape (sizes)RangeExamples
Arc-shaped crucibles (31)3–1,300 ml10 ml, 50 ml, 300 ml
Cylindrical crucibles (48)0.5–1,500 ml50 ml (30×100), 1500 ml (125×150)
Boats (67)20–250 mm long100×20×20, 100×40×20
Boats with lids (17)50–120 mm long100×30×20
Lids (32)round and rectangularall lid sizes
Typical dimensions in mm: arc-shaped crucibles by capacity, cylinders OD × height, boats length × width × height. Exact dimensions are confirmed in your quotation.

All sizes are on the crucibles and boats page. To size one against your charge and pick a lid, see how to choose an alumina crucible. If alumina is right for your job, send the size, grade, peak temperature and what goes in it, and we quote the part. Our crucibles are used up to 1,650 °C in air.

Questions buyers ask

Which crucible material takes the highest temperature?
In air, stabilised zirconia: Almath rates its dense MgO- and CaO-stabilised zirconia at 2,000 °C and above, against 1,700 to 1,750 °C for alumina from Almath and CoorsTek. Graphite goes to 2,760 °C in Almath’s data, but only in inert gas or vacuum; in air Almath limits it to 427 °C.
Should I use a porcelain or an alumina crucible?
Porcelain for routine heating below its glaze limit, which is 1,150 °C for CoorsTek’s glazed chemical porcelain and 1,050 °C for Almath’s. Alumina above that, up to 1,700 to 1,750 °C in the makers’ data, and for alkaline fluxes and glass melts, which CoorsTek lists for its alumina.
Can a quartz crucible be used with alkalis?
No. Heraeus says fused silica is sensitive to all alkali and alkaline-earth compounds; among acids, only hydrofluoric and phosphoric acid attack it. CoorsTek rates its alumina highly resistant to alkalies and other fluxes.
Which crucible should I use for hydrofluoric acid?
Platinum. Johnson Matthey lists hydrofluoric acid evaporations among the uses of its platinum ware. NETZSCH notes that HF attacks alumina, and Heraeus that it attacks fused silica.
What crucible is used for melting steel?
It depends on the furnace. For induction melting, Almath uses magnesia crucibles for vacuum melting of nickel, cobalt and iron, and calls its porous alumina a general-purpose material for a wide range of alloys up to around 1,700 °C. In fuel-fired and induction foundry furnaces, Foseco’s clay-graphite Salamander Super is used for some ferrous alloys such as grey iron.
What crucible should I use to melt glass?
Alumina is one choice: CoorsTek lists its alumina as suitable for glass melting, borosilicate included. The DIN 43724 guideline reproduced by Morgan gives C 799 alumina tubes 1,500 °C in contact with melting glass, against 1,600 °C in clean conditions. In glass plants the melt itself is measured through platinum: Pyrosales says a platinum sheath is needed because glass is abrasive and corrosive.

Sources

  1. CoorsTek: Labware catalog, chemical-porcelain properties (page 3) and AD-998 high-alumina properties (page 10)
  2. Almath Crucibles: technical data sheets, alumina and MgO- and CaO-stabilised zirconia
  3. Almath Crucibles: material pages for zirconia, porcelain and graphite
  4. Heraeus Covantics: properties of fused silica (working temperatures by grade, chemical resistance)
  5. Technical Glass Products: fused quartz proper usage guidelines (devitrification, deformation)
  6. NETZSCH: Recommendations for Cleaning Al₂O₃ and Pt Crucibles
  7. Morgan Technical Ceramics: thermal shock resistance (mechanism, downshock ΔT by ceramic)
  8. Foseco: Salamander Super, Grafit and Excel/Himelt metal-melting crucibles (typical casting temperatures)
  9. Johnson Matthey: care and use of platinum laboratory apparatus
  10. Almath: Refractory crucibles for induction melting (alumina, magnesia, zirconia)
  11. Morgan Advanced Materials Haldenwanger: Ceramic tubes brochure (working temperatures; DIN 43724 sheath tube table, pages 12–13)
  12. Pyrosales: Focus on the glass industry (crown and glass thermocouples)
  13. Our own figures: the factory’s standard-size list, 2026 orders and test report, as recorded in our product catalog.

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