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Alumina density and properties: choosing 95%, 99%, 99.5% or 99.7%

By Chen Wang, Head of Sales, GY Alumina · Updated

Alumina purity does not give you a unique density or strength. For example, CoorsTek lists 3.90 g/cm³ for its 99.5% AD-995, while Precision Ceramics lists 3.95 g/cm³ for its 99.7% grade. These are values for named materials. Our 99–99.5% brochure data are grouped by forming method, with bulk density from 3.65 to 3.9 g/cm³.

For a protection tube or insulator, specify the Al₂O₃ grade and the properties the assembly needs. A purity percentage on its own cannot confirm the fit, operating temperature or electrical performance.

Alumina density in g/cm³ and kg/m³

Multiply g/cm³ by 1,000 to get kg/m³: 3.90 g/cm³ is 3,900 kg/m³. Keep the density from the actual material data sheet when estimating a part’s weight. Do not substitute a value for fully dense material for a different ceramic body.

GY Alumina brochure bulk density, 99–99.5% alumina
Forming methodBulk density (g/cm³)Converted density (kg/m³)
Slip cast3.7–3.93,700–3,900
Pressed or extruded3.65–3.83,650–3,800
Hot pressed3.7–3.853,700–3,850
Source: our brochure material table. The kg/m³ column is a unit conversion. These are typical ranges for the 99–99.5% group, not individual batch results or a 99.7% specification.

Our materials page carries the full GY table, including water absorption and room-temperature rupture strength. For a contractual data sheet, agree the grade, forming method and required test values for the part.

Published properties of named alumina grades

Other manufacturers’ typical alumina properties
Manufacturer / gradeAl₂O₃Density (g/cm³)Thermal conductivity (W/m·K)Flexural strength (MPa)
CoorsTek
AD-96
96% nominal3.7224.7 at 20 °C343; four-point, 20 °C
CoorsTek
AD-995
99.5% nominal3.9030.0 at 20 °C300; four-point, 20 °C
Precision Ceramics
CeramAlox 99.7
99.7%3.9533 at 25 °C250–350 at 25 °C; configuration not stated
Sources: CoorsTek and Precision Ceramics. Typical supplier values, not GY Alumina specifications. Strength test conditions differ; this is not a ranking of materials.

The CoorsTek rows show why purity alone is a poor strength selector: the 96% material has the higher listed four-point flexural strength, while the 99.5% material has the higher conductivity. Precision Ceramics also warns that its test-sample values vary with the finished component’s shape and size.

Room-temperature electrical data need the same care. CoorsTek’s AD-995 resistivity falls from over 10¹⁴ Ω·cm at 25 °C to 2×10⁶ Ω·cm at 1,000 °C. For a hot insulator, request data at the operating temperature.

What we can state for our 95%, 99%, 99.5% and 99.7% grades

GY Alumina grades and the scope of the available evidence
GradeAvailabilityProperty evidence
95% Al₂O₃AvailableConfirmed per part; the 99–99.5% brochure values do not apply automatically.
99% Al₂O₃AvailableIncluded in the 99–99.5% brochure group, with values by forming method.
99.5% Al₂O₃Standard, C799-classIncluded in the brochure group. Yearly sample chemistry reports are available on request.
99.7% Al₂O₃On requestProperties confirmed per part; do not use another supplier’s 99.7% data as ours.

C 799 is a material class, not another way to write 99.7%. The classification includes more than 99% Al₂O₃ and other requirements. We use “C799-class” for our standard 99.5% material; that does not claim certified conformity. The C 799, C 610 and C 530 comparison explains the classes and old KER names.

Our annual chemistry report represents one sample, not every shipped piece. If the drawing calls for a guaranteed composition or a particular property test, put that requirement on the enquiry before selecting a grade.

Specify the property that matters to the assembly

  • For protection tubes, give the atmosphere, immersion depth, working temperature and heating cycle. See the temperature limits by use; a material rating is not automatically a complete tube assembly rating.
  • For insulators, give the wire diameter, bore count and operating temperature. Compare nominal sizes, then check maximum insulator OD against minimum tube ID, including the tolerances on the drawing.
  • For furnace tubes, specify the span, supports, atmosphere and whether vacuum or pressure is involved. A higher-purity label alone does not establish suitability.
  • For crucibles, state the contents, temperature and cycle. Capacity and outer dimensions both matter when matching an existing holder or furnace.

Estimate the weight of a straight, open-ended tube

With all dimensions in mm and density ρ in g/cm³, the calculated mass in grams is π × (OD² − ID²) × length × ρ ÷ 4,000. This is the annular volume converted to cm³, multiplied by density.

For example, an open-ended 30×20 mm tube, 1,000 mm long, has a calculated volume of about 392.7 cm³. Using our pressed/extruded brochure range of 3.65–3.8 g/cm³ gives about 1.43–1.49 kg. This is an estimate from nominal dimensions, not a measured shipping weight. Closed ends, slots, holes, dimensional tolerances and packing change the result.

Open-ended tube weight calculator

Estimate ceramic mass from nominal dimensions and GY Alumina’s typical 99–99.5% brochure density ranges. This does not establish the part’s grade, forming method or shipping weight.

Calculated ceramic volume per tube
392.7 cm³
Estimated ceramic mass per tube
1.433–1.492 kg
Estimated ceramic mass, all tubes
1.433–1.492 kg

For a straight open-ended tube. Excludes closed ends, holes, slots, dimensional tolerances and packing. Confirm actual weight and density for the quoted part.

Send the drawing, Al₂O₃ grade, quantity and service conditions with your quote request. Name any property that must be guaranteed, its test method and the temperature at which it matters.

Questions buyers ask

What is the density of 99.5% alumina?
CoorsTek lists 3.90 g/cm³ for its nominal 99.5% AD-995. That is a supplier-specific typical value. GY Alumina’s 99–99.5% brochure table gives 3.65–3.8 g/cm³ for pressed or extruded parts and 3.7–3.9 g/cm³ for slip-cast parts; it is not a separate test result for every purity.
Is 99.7% alumina the same as C799?
No. C 799 is a ceramic material class with more than 99% Al₂O₃ and other property requirements, rather than a single purity. GY Alumina calls its standard 99.5% grade C799-class; no formal C799 conformity test is recorded.
Does higher purity always mean higher bending strength?
No. CoorsTek lists four-point flexural strength at 20 °C of 343 MPa for nominal 96% AD-96 and 300 MPa for nominal 99.5% AD-995. Compare the named material, manufacturing method and test conditions, rather than purity alone.

Sources

  1. CoorsTek: alumina typical properties (AD-96 and AD-995; checked 6 October 2026)
  2. Precision Ceramics: CeramAlox alumina properties (99.7%; checked 6 October 2026)
  3. Brevier Technische Keramik (Verband der Keramischen Industrie), Table 41: properties by DIN EN 60672 class
  4. WIKA data sheet TE 65.80, thermocouples with ceramic protection tube
  5. Our own figures: the factory’s standard-size list, 2026 orders and test report, as recorded in our product catalog.

Request a quote

Send us your sizes and grade for a quotation.

Tell us the dimensions, grade and quantity. We confirm the grade, dimensions and tolerances in each quotation. Our yearly lab reports are available on request.